Thermal & Flow Simulation for Component Design

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Heat transfer in e-motors, power electronics, and bearings
We simulate heat generation and dissipation in electric motors, inverters, and bearings to optimize temperature control and ensure long-term reliability. This includes modeling conduction, convection, and radiation across complex assemblies under dynamic loads and transient duty cycles.

Cooling system design for batteries and enclosures
Battery packs and control electronics require tightly regulated thermal environments. We design and analyze air, liquid, or two-phase cooling strategies, ensuring safety and performance under various ambient and operational conditions through predictive CFD tools and multi-physics coupling.

Flow analysis in ducts, inlets, and rotating machinery
Internal flow paths such as ducts, compressors, or ventilation inlets are optimized for pressure drop, velocity distribution, and uniform cooling. We use transient and steady-state simulations to refine flow geometries for better efficiency and noise reduction.

Conjugate heat transfer (CHT), oil-air interaction, and churning losses
Using multiphase models and conjugate heat transfer analysis, we simulate oil-air flows and rotating system losses. This is critical for understanding thermal behavior in bearings and gearboxes, helping reduce parasitic energy losses and manage lubrication under high-speed conditions.

Heat transfer in e-motors, power electronics, and bearings
We simulate heat generation and dissipation in electric motors, inverters, and bearings to optimize temperature control and ensure long-term reliability. This includes modeling conduction, convection, and radiation across complex assemblies under dynamic loads and transient duty cycles.

Cooling system design for batteries and enclosures
Battery packs and control electronics require tightly regulated thermal environments. We design and analyze air, liquid, or two-phase cooling strategies, ensuring safety and performance under various ambient and operational conditions through predictive CFD tools and multi-physics coupling.

Flow analysis in ducts, inlets, and rotating machinery
Internal flow paths such as ducts, compressors, or ventilation inlets are optimized for pressure drop, velocity distribution, and uniform cooling. We use transient and steady-state simulations to refine flow geometries for better efficiency and noise reduction.

Conjugate heat transfer (CHT), oil-air interaction, and churning losses
Using multiphase models and conjugate heat transfer analysis, we simulate oil-air flows and rotating system losses. This is critical for understanding thermal behavior in bearings and gearboxes, helping reduce parasitic energy losses and manage lubrication under high-speed conditions.